Nissan Navara Engine Problems

Surprisingly, yes it is a fairly common observation. The idea is that having the gauge tell you that the tank is nearly empty even though it has a few litres still sloshing around in it, is a great way to convince you to find a service station before you run out of fuel. In the old days, many cars had a reserve tank which had to be switched on when the main tank ran out of fuel. This reserve tank was your insurance against being stranded. The modern fuel gauge acts in the same way by ensuring you have a supply remaining even when the gauge is telling you you’re just about empty.

Normally, a car has around 50 to 80km of fuel left when the gauge reads zero (although don’t be tempted to find out the hard way). So the 20 litres remaining in your tank when the gauge is on empty is on the high side, but far from abnormal.

It depends on which engine your Navara has. If it’s a D22 with the 2.5-litre engine, the oil-change capacity is 5.6 litres. If your car has the three-litre engine, it will need 6.7 litres to complete an oil change. If your car is the later model D40 version, the 2.5-litre engine will require 6.9 litres. Those amounts should allow for an oil-filter change as well.

In each case, the recommended oil is a 5W40 semi-synthetic.

This fuse on the battery is there to protect the entire electrical system (and indeed, the car itself) from damage due to a short-circuit. It’s a good idea, particularly in a four-wheel-drive where you might be running a lot of electrical gear such as extra lighting and a fridge.

The problem with this system, though, is that because it protects the whole car, just about any electrical system on the car can cause the fuse to blow.

If the starter motor is the most recent change to the car’s electrical system, then that’s where to start looking for a short-circuit. However, the problem may not have anything to do with the starter motor. An auto electrician should be able to pin-point the problem and fix it without resorting to simply replacing components one at a time.

It could be a fuel problem, but it could easily be something electrical, or perhaps something from left-field such as a blocked exhaust system. Perhaps a sensor somewhere in the driveline is functioning properly until it gets hot and then shutting down, causing the engine to stall. Perhaps you have a bad earth point or loose electrical contact. Maybe the fuel pump is on its last legs and unable to supply enough fuel to keep the engine running.

It’s all a bit of a guessing game, but fortunately, modern cars have on-board computers which detect problems and log them until the car can be scanned. At that point, the glitches and problems should be revealed and you can start to plan how to solve the problem.

Fan belts and other rubber drive belts can squeak or squeal if they’re not correctly adjusted for tension. Usually, a too-loose belt will be the cause, and to fix it, you need to slacken off the adjuster and tighten the belt to the correct tension.

In some cases, though, you may find the noise is coming from a partially seized or worn bearing in one of the pulleys. You could try a little squirt of penetrating fluid on the bearings to see if that makes the noise go away. If the bearing is really worn, however, it will need to be replaced.

Sometimes the noise will be caused by coolant or water getting on to the rubber belt. Check the radiator and its hoses for leaks that could be allowing fluid on to the rubber and making it squeal.

This is actually a pretty common problem and there seems to be two common causes. The first is leaking seals inside the turbocharger. The turbo needs oil to lubricate it, but if its seals are leaking they can allow oil into the inlet tract and, therefore, the intercooler.

The second cause is possibly even more common and involves the crankcase ventilation system allowing oil into the intake (and intercooler). A modern engine needs to consume its own crankcase fumes and burn them (rather than vent them into the atmosphere) as part of its anti-pollution systems. But in many cars (and modern turbo-diesels are the prime suspects) those fumes can contain some oil mist which, once enough of it has accumulated, will form the oil droplets you’re seeing in the intercooler.

While a faulty turbocharger will need to be replaced, if the problem is the work of the crankcase ventilation system, it still should be addressed before the oil mixes with soot from the exhaust gas recirculation system (another emissions-control device) and forms a horrible, back gunk that clogs the engine’s intake system. If hat happens, costly disassembly and cleaning is required.

Even if you’ve caught this in the early stages (before the gunk can build up) the oil can still cause problems with sensors inside the inlet system and could cause poor running and high fuel consumption. A good quality oil catch can is the preferred method of stopping this occurring as it 'catches' the oil mist before it gets to the inlet tract.

This sounds like a classic case of a hydraulic lifter (also called a lash adjuster) that is dying a slow death. These components rely on engine oil pressure to maintain the correct clearance between the engine valves and the rockers that actuate them, and any wear will show up as a ticking noise when the engine is first started and is still building oil pressure. They can often 'tick' for a few seconds or more before going quiet.

The recurrence of the noise has probably got something to do with a fall in oil pressure at idle when the engine warms up, allowing the lifter to start ticking again. But the engines in this series of Navara were also known for ticking or rattling noises as the result of worn camshaft-chain tensioners, broken or damaged cam bearing bolts and wear in the auxiliary pulleys and belt tensioners. If the noise does turn out to be a dud lifter, do the smart thing and replace them all, as wear in one means certain wear beginning in the others.

No. While the D40 Navara did have warning lights for things like contaminated diesel fuel and a warning light for the Diesel Particulate Filter (DPF) the Navara didn’t stretch to a light to warn that maintenance to the camshaft timing system was due. That’s mainly because the Navara’s four-cylinder turbo-diesel engine used a timing chain rather than a rubber timing belt, and the chain should have been good for the life of the engine.

Experience has shown, however, that the YD25 engines that used a single-row primary timing chain did, indeed, experience premature chain wear and failure in some cases. And this is probably at the root of your question. The trade now recommends that these chains be changed before the 80,000km mark, with inspections every 40,000km to make sure nothing is wearing out too fast. The aftermarket has developed a double-row replacement timing chain for these engines, so any replacement of the chain should take this into account.

This model Navara was known for a couple of faults that could cause it to enter limp-home mode (which sounds like what’s happened given the engine is no longer making full power). The first was a batch of dud exhaust-gas temperature sensors which had a habit of dying young. If that happened, the engine would go into limp-home mode to avoid overheating (and damaging) the turbocharger, even though there was no actual problem beyond the sensor itself.

The other problem with the 2.5-litre turbo-diesel was that the primary timing chain was a single-row item that was, frankly, underdone and could stretch before the vehicle had covered even 80,000km. If that happened, the camshaft-position sensor would become confused and could trigger a limp-home condition. There’s a replacement timing chain that is actually double-row (stronger) that many owners fit as a solution.