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What's the difference?
Nissan Australia and Melbourne-based vehicle engineering company, Premcar, have very successfully combined forces to create finessed versions of the Navara and Patrol as part of their on-going Warrior program.
Premcar has proven it can be entrusted with crucial conversion work, engineering upgrades and the fitment of adventure-ready accessories to add real value to Nissan’s 4WDs.
That’s all well and good but we had a burning question: How will a Nissan Navara Pro-4X Warrior perform if the weather turns bad, the roads are flooded, tracks are washed out… and your two teenaged kids are in the back seat ready to punch the living daylights out of each other?
Well, with that in mind we embarked on a 3500km trip from Sydney to South-East Queensland and back to put this ute through a series of difficult challenges, some planned, some not.
We dodged around the wild edge of Tropical Cyclone Jasper, we fought our way through extreme electrical storms, and we drove in knee-deep river sand to avoid rapidly rising floodwaters.
So, how did this adventure-ready ute go?
Read on.
Most buyers of mid-sized (2.5- to 3.5-tonne GVM) vans want them purely as workhorses and often as part of hard-working fleets.
Although these cuboid-shaped commercials are usually available in a limited choice of colours (take your pick from fridge white or freezer white) they are well designed for such roles.
However, for van buyers wanting to project more of a sporty image than the usual whitegoods-on-wheels, there’s Ford’s Transit Custom Sport. It’s been around for a few years now, so we recently put one to the test for a week to see if it’s still worthy of its unique ‘Sport’ title.
The Nissan Navara Pro-4X Warrior is a purpose-built adventure vehicle and it’s ready for action as is.
It drives nicely on-road – making those long necessary road-trip days on bitumen less of a chore – and is impressively capable off-road.
Buyers benefit when companies such as Premcar complete top-quality conversion work on vehicles with their design, development and testing undertaken in Australia and all of that work and the fitment of accessories are then covered by a comprehensive warranty.
There will always be 4WD enthusiasts who prefer to cherry-pick their own aftermarket accessories for their off-roader – because researching and hunting is a lot of fun. But there will also be just as much demand for the convenience of adventure-ready 4WDs that are capable of being driven straight out of a car dealership and into the Simpson Desert.
And the Nissan Navara Pro-4X Warrior is one of those vehicles.
The Sport, like all Transit Customs we’ve tested, is a capable one-tonner and all-around workhorse even though it's not quite as sporty these days due to engine revisions. With an all-new Transit Custom range due later this year, we’re not sure if a Sport will be part of the model mix. So, if you like the look of this rebel, we’re sure run-out deals will soon be available.
This is the coolest and toughest Navara on the mainstream market.
The Warrior is 1895mm high, 1920mm wide, 5350mm long (with a 3150mm-long wheelbase) and has a listed kerb weight of 2298kg.
It is taller than a standard Navara, with 40mm more ground clearance than its Pro-4X stablemate and the wheel track has been extended by 30mm (from 1570mm to 1600mm) giving it an aggressive posture.
The bullbar, eye-catching red steel bash plates, wheel arch flares, chunky Cooper Discoverer All Terrain AT3s and black stainless-steel double tube sports bar with sail panel all add to that tough appearance.
The Sport enhances the purposeful styling of the Transit Custom, which, with its wedge-shaped character lines, trapezoidal grille and swept-back headlights, is still arguably Australia’s best-looking commercial van after more than a decade in local showrooms.
Although some may find the twin racing stripes too in-ya-face, the overall effect of the Sport’s unique body enhancements and larger 17-inch alloys with lower profile tyres is one of cheeky rebellion against commercial van conservatism.
Only the Transit Custom’s handsome lines could get away with this. Can you imagine how a HiAce would respond to this treatment?
Even so, the Sport retains the excellent design features that make it such a good workhorse, including the sealed steel bulkhead that separates the cargo bay and cabin. This not only serves as a robust cargo barrier but also insulates the cabin from cargo bay noise, which in some commercial vans without a bulkhead can be unbearable at highway speeds.
Its front-wheel drive chassis platform has MacPherson strut front suspension, leaf-spring beam axle rear suspension, four-wheel disc brakes, power-assisted rack and pinion steering and a compact 2933mm wheelbase that provides a competitive 11.8-metre turning circle.
Our test vehicle is fitted with the standard LHS sliding load-door and twin rear barn-doors, but optional body configurations include a window in the LHS sliding load-door, dual side load-doors with or without windows and a rear swing-up tailgate.
Inside the cabin, the new updated dash – with an easy-to-use 8.0-inch multimedia screen, which has wired Apple CarPlay and Android Auto – is the focal point.
The cabin is a well designed space, a neat combination of nice materials and good build quality. But even with leather accents, ‘Warrior’ branding and other nice touches, the cabin feels a bit old and a little smaller and squeezed for space inside than some rivals.
The driver's seat is eight-way power-adjustable, but the front passenger seat is four-way manually adjustable – and that’s disappointing in a circa-$71,000 vehicle.
There are plenty of storage spaces, cupholders, bottle holders and receptacles in which to place your everyday carry gear.
There’s a USB-A charge point in the console tray, and a USB-A and a USB-C in the centre console proper, as well as a 12V outlet in the console tray and one in the centre console.
The seats are quite comfortable and though some people might whinge about them being undersized I reckon they’re okay.
The rear seat, while comfortable enough, is really the realm of two adults only or three children. It’d be a bit squeezy for three adults.
There is a fold-down armrest with cupholders, as well as bottle holders in the doors, map pockets on the seat-backs, directional air vents but only one USB-A charging point on the back of the centre console.
Get ready for the teenage arguments over that!
With its 2064kg kerb weight and 3100kg GVM, the Sport offers a one-tonne-plus payload rating of 1036kg.
Handily, up to 130kg of that can be carried on the smartest of roof storage systems, comprising a trio of sturdy hinged racks which lie flat against the roof when not in use but can be quickly swung up and locked into vertical positions for load carrying.
It’s also rated to tow up to 1600kg of braked trailer. However, to do that without exceeding the 4100kg GCM (or how much it can legally carry and tow at the same time) would require a sizeable and impractical 600kg reduction in payload from 1036kg to only 436kg.
More than half of that 436kg could be used up by the weight of three big crew members alone before you could think about loading anything in the cargo bay.
So, from practical experience, we reckon it’s best to base tow ratings on a vehicle’s GVM. In this case, the maximum tow rating drops from 1600kg to 1000kg, but the payback is you get to keep the full 1036kg payload which is safer when towing and generally more useful.
The Sport’s cargo bay offers a competitive 6.0 cubic metres of load volume and with its 2555mm load floor length and 1351mm between the rear wheel housings, it can carry either two 1165mm-square standard Aussie pallets or up to the three 1200 x 800mm or 1200 x 1000mm Euro pallets.
Both types of pallets can be forklifted through the rear barn-doors with their 180-degree opening, but only the narrower Euro pallet could be loaded through the sliding side door with its 1030mm-wide opening.
The load floor length can be extended by almost half a metre via a swing-up hatch at the base of the cabin bulkhead, which accesses otherwise empty storage space beneath the front passenger seats. This useful feature allows extra-long items like lengths of timber, copper/PVC pipe, rolls of carpet, etc, to be carried.
The cargo bay has eight load-anchorage points and the load floor is protected by a tough vinyl covering. The walls and doors are lined plus there’s a handy 12-volt power outlet and bright LED lighting.
Plentiful cabin storage includes three levels of bins and a large-bottle holder in each front door plus upper/lower bottle holders on each side of the dash and a pop-out cupholder beneath the gearshift. There’s also a single A4-sized glovebox and more bins set into the top of the dash.
Overhead is another cubby for small items and hidden beneath the two passenger seats is a cavernous storage area (when the cargo bay’s load-through hatch is closed of course) which is accessed from above through the hinged base cushions.
The centre seat’s backrest also folds forward to reveal a handy ‘mobile office’ work desk with pen holder, elastic strap for securing documents and two more cupholders.
The Nissan Navara Pro-4X Warrior, based on the SL Navara, only comes in dual-cab guise with either a six-speed manual gearbox ($68,265, excluding on-road costs) or a seven-speed automatic transmission ($70,765, excluding on-road costs).
For your reference, the Pro-4X automatic is $61,405 (excluding on-road costs) and Pro-4X manual is $58,905 (excluding on-road costs).
Standard features on our test vehicle – a Pro-4X Warrior with a seven-speed auto – include an 8.0-inch multimedia touch-screen with wired Apple CarPlay and Android Auto as well as sat nav, dual-zone climate control, AEB, lane-keeping assist, around-view monitor and a rear diff-lock.
Standard paint is 'Black Star'. Premium paint choices are 'White Diamond' and 'Stealth Grey' (on our test vehicle) at a cost of $650. As always, check with your dealer on up-to-date pricing.
As part of the Premcar engineering upgrade more than $9000 worth of extras in the Warrior (over the standard Pro-4X) include a winch-compatible bull bar with integrated light bar, a Nissan Genuine Warrior-specific tow bar, a larger 3.0mm steel bash-plate, Cooper Discoverer All Terrain AT3 275/70R17 tyres (and a full-sized alloy spare), a 100kg GVM upgrade (now 3250kg), 260mm ground clearance (up 40mm, with springs and tyres making up 15mm and 25mm, respectively), 30mm wider tracks (to 1600mm), revised suspension with new spring rates and dampers (aimed at improving ride and handling), and a larger and taller jounce bumper for less impact harshness at full suspension travel.
But, beyond the engineering upgrades, what’s also interesting about the Pro-4X Warrior is what has had to happen behind the scenes, under Premcar’s direction, to get the vehicle to this stage.
Australia has some of the harshest driving conditions and road/track surfaces in the world. Chopped-up bitumen back roads, soft spirit-sapping beach and desert sand through to spine-rattling corrugations.
And those surfaces and conditions put immense stress and strain on vehicles, drivetrains and components.
Premcar designs, manufactures and validates its vehicle work here in Australia in the harshest of conditions those 4WDs may face day in, day out for the term of their vehicular ‘life’. It’s not testing, it’s punishment.
Australia’s aftermarket sector is great – thriving and always innovating – but unfortunately, as in any industry, there are ‘cowboys’ out there and some of the modifications done to vehicles may be, shall we say, less than ideal and even illegal or non-compliant in terms of engineering approval. The work done to your 4WD may even void your vehicle’s warranty.
But, with Premcar’s Nissan collab, any engineering work or accessory fitment on the Pro-4X Warrior is all covered by a Premcar warranty that matches Nissan’s five-year/unlimited km cover.
Our test vehicle is the Transit Custom Sport 320S SWB, which translates to 3200kg GVM (it’s actually 3100kg), S for Sport and SWB for Short Wheelbase.
It’s available only with Ford’s 2.0-litre 'EcoBlue', four-cylinder turbo-diesel and six-speed automatic for a list price of $50,390 plus on-road costs.
Our example is finished in 'Blue Metallic' which is one of six optional premium colours that cost an additional $700. Other standard equipment for Sport buyers includes Bi-Xenon HID headlights with static bending and LED daytime running lights, body-coloured side mirrors and unique Cobra-style matt black body stripes and side decals.
There’s also a neat body kit with body-coloured front and rear bumpers, side skirts and wheel-arch flares; the latter neatly shrouds the black 17-inch machined alloys and grippy 215/65 R17 Michelin Agilis tyres. Stored underneath is a full-size steel spare.
The cabin can seat up to three on leather-appointed and heated seating, enhanced by a 10-way power-adjustable driver’s bucket seat with fold-down inboard armrest.
There's also a hard-wearing 'Sensico' (synthetic leather) steering wheel with height/reach adjustment and classy chrome air-vent surrounds with contrasting piano black fascia highlights on the dash.
Four-speaker multimedia includes an 8.0-inch touchscreen control and multiple connectivity including Apple CarPlay/Android Auto, Sync3, DAB+ digital radio, and more.
The Pro-4X has the Navara line-up’s 2.3-litre four-cylinder twin-turbo-diesel engine, which produces 140kW at 3750rpm and 450Nm at 1500-2500rpm.
That's okay because that engine and auto work really well together, yielding more of a subdued, quietly effective partnership than an exciting one.
This ute has a part-time four-wheel drive system with high- and low-range 4WD, and a rear diff lock.
Originally the Sport’s 2.0-litre EcoBlue four-cylinder turbo-diesel engine was tweaked for more power (+11kW) and torque (+15Nm) than the standard engine, as you’d expect.
However, given that availability of that unique variant ended in June 2022, it now shares the same engine as the standard Transit Custom.
While not class-leading, it still provides an energetic 125kW at 3500rpm and ample 390Nm of torque between 1500-2000rpm.
It also meets Euro emissions standards using AdBlue with SCR (Selective Catalytic Reduction) and offers a choice of Normal and Eco drive modes, plus an auto engine stop-start function which thankfully can be switched off.
The Sport also shares the same six-speed torque converter automatic used in the standard Transit Custom with ‘intelligent’ electronic protocols that monitor different driving styles, gradients and loads to optimise engine efficiency.
It also offers the choice of sequential manual shifting, but that’s done by flicking a small toggle switch on the side of the gearshift which doesn’t feel very sporty to use.
Fuel consumption is listed as 8.1L/100km on a combined cycle.
Fuel consumption on this test was 9.9L/100km. That’s fine considering we included a lot of high- and low-range 4WDing during this test’s hours-long off-road section.
The Warrior has an 80-litre fuel tank, so, going by those fuel-consumption figures I’d expect an effective touring range of about 778km, but remember that figure includes a built-in 30km safe-distance buffer.
That's a fair travelling distance for a contemporary dual-cab ute, but keep in mind that your fuel-consumption will be higher than that because you'll be carrying a lot more gear than we had onboard during our test.
That included vehicle-recovery equipment, a portable air compressor, tool bag, puncture-repair kit, a tyre deflator as well as food and water.
Ford claims an official combined average of 8.0L/100km and the Sport’s dash display was showing 8.4 at the end of our 200km test, which was conducted without a load in normal mode with the engine stop/start function switched off.
Our own figure calculated from actual fuel bowser and trip meter readings came in at a higher 10.2 which is within the usual 1.0-2.0L/100km discrepancy usually found between dash figures and our own.
So, based on our figures, you could expect a realistic driving range of around 680km from its 70-litre tank.
The Navara line-up had the maximum five-star ANCAP safety rating from testing in 2015, but that rating has now expired.
Safety gear includes seven airbags (dual front, front-side, curtain and driver’s knee SRS items), AEB, forward collision warning, lane departure warning, intelligent lane intervention, blind-spot warning, a surround-view monitor (with moving object detection), rear cross traffic alert and more.
The rear seat has three child-seat anchorage points and one ISOFIX point each on the left and right seats.
Off-road driver-assist tech includes off-road monitor, tyre pressure monitoring system, hill start assist, trailer sway control, hill descent control and an electronic locking rear differential.
This top-spec variant is missing adaptive cruise control and is not quite as comprehensively equipped with driver-assist tech as some of its rivals.
Although its maximum five-star rating was achieved when the current Transit Custom generation was launched more than a decade ago, Ford to its credit has continually updated the van’s safety menu to ensure it has remained at the cutting edge of occupant protection, despite its impending demise.
The Navara range is covered by a five-year/unlimited kilometre warranty and capped price servicing. That’s adequate in terms of years, not the best, but the unlimited km factor is in its favour.
Service intervals are set for 12 months or 20,000km. Capped price servicing is available for up to six years, with prices ranging from $574 for the first service through to $916 for the sixth service. The annual average is $703.50. Not particularly cheap.
The Transit Custom is covered by a five-year/unlimited km warranty.
Scheduled service intervals are 12 months/30,000km whichever occurs first.
Capped-price servicing is $399 annually for the first four years/120,000km whichever occurs first when serviced at Ford dealerships.