BYD Shark 6 vs Ford Tourneo Custom

What's the difference?

The Shark 6 breaks new ground with its PHEV technology and impresses with not only its whisper-quiet and rapid acceleration but also engaging chassis dynamics, build quality, fuel economy and generous standard equipment for a compelling price. However, its modest payload and tow ratings may be deal-breakers for some tradies and recreational buyers with bigger loads to haul.

There’s absolutely no doubt that the van-based people-mover has some distinct advantages over a three-row SUV. The rear seat is bigger, access to it is far better and there’s more luggage space even when all eight seats are occupied. But the Tourneo goes a step or two further with the sliding, swivelling seats that make it one of the most practical and flexible interiors on the market.

True, the driving experience is a bit alien at first, but it’s a case of different, rather than worse. Meantime, the ride is excellent and the performance and economy from the turbo-diesel driveline are both absolutely spot on for this vehicle’s intended purpose.

And perhaps that’s the metaphor for the whole thing: By not trying to be something it’s not, and concentrating on what it needs to do, the Tourneo emerges as a bit of a quiet achiever.

As we said earlier, this type of vehicle concept is never a sure-fire proposition. Parcel vans converted to passenger duties haven’t always worked out. This time, though, it’s different.

Our test vehicle rides on a 3260mm wheelbase and is 5457mm long, 1971mm wide and 1925mm high, so it’s in the same ballpark as a Ford Ranger 4x4 dual cab ute.

The Shark 6 features traditional body-on-frame truck chassis design, double-wishbone coil-spring front and rear suspension, rack-and-pinion steering and four-wheel disc brakes.

It also has a compact 11.0-metre turning circle and its off-road credentials include 230mm of unladen ground clearance, 700mm wading depth and 31 degrees approach/17 degrees ramp-over/19.3 degrees departure angles. A large metal bash-plate protects the underside.

Looks are subjective of course and even though there’s too much external black plastic for our liking, we reckon it still passes the pub test on styling with its chunky and purposeful appearance.

The bold grille and headlight design appears to draw inspiration from full-size US pick-ups, but with a ‘technical’ look consistent with its high-tech powertrain.

The predominantly grey interior has a high-quality finish and looks good. It also appears to draw inspiration from rivals, in this case the Ranger Raptor with its contrasting bright red air-vent/cupholder surrounds and exposed stitching along numerous seams.

Perhaps the biggest revision of the successful Transit Custom formula needed to make the leap from FedEx to Brady Bunch has been to the rear suspension. Where the Transit uses a leaf-sprung arrangement, the Tourneo has switched to coil rear springs. These technically offer much greater ride comfort at the expense of some load-carrying ability. Which is fine, even if your kids are the bigger variety.

The move to powered sliding side doors is a welcome one, but I found out the hard way that the doors will still open a fraction if you push the button while still travelling at low speed. Not sure why that would be, but at least the buttons in question are up front in Adult-Land, not within reach of you-know-who.

The reality is, too, that the Tourneo is destined to run with the air-con on any time you have bodes in the back. That’s because – like a lot of van conversions – there’s no opening side windows beyond the tiny, hinged windows that open an equally tiny amount. This has more to do with the Transit’s basic structure than any desire to oxygen-deprive the young `uns, but as any parent knows, a supply of fresh air on the move is sometimes the only thing between a happy day out and a clean up in Aisle five.

With its hefty 2710kg kerb weight and 3500kg GVM, the Shark 6 has a 790kg payload rating which is less than some turbo-diesel rivals.

It’s also rated to tow up to 2500kg of braked trailer which is 1000kg less than the category benchmark. And BYD does not publish a GCM (Gross Combination Mass) rating, so we don’t know how much weight the Shark 6 can legally carry and tow at the same time.

The load tub is almost square with its 1520mm length and 1500mm width. And with 1224mm between the rear-wheel housings, it can carry either Aussie or Euro pallets. Its 517mm depth results in 1.2 cubic metres of total load volume.

There are six load-anchorage points but those located in the sidewalls at the front and centre of the tub are too high for securing low-profile loads. Anchorage points located near floor-level are preferable, as they can secure loads of all heights.

The tub’s internal surfaces are protected by a spray-in liner and there’s bright internal lighting and a hydraulic strut to ease tailgate operation.

Seating for the driver and front passenger is spacious and comfortable. The rear bench seat shares similar qualities, given I’m 186cm tall and when seated behind the driver’s seat in my position I still have ample kneeroom.

Rear seat passengers also enjoy sufficient headroom, even for tall people seated in the least popular central position who also have a nice flat floor given the absence of a transmission tunnel. However, shoulder room for adults sitting three-abreast is tight and best limited to short drives.

Cabin storage for front seat occupants includes a large-bottle holder and bin in each front door, overhead glasses holder plus a dash storage shelf and glove box on the passenger side.

The centre console has two small-bottle/cupholders in the centre and a lidded box at the back.

Rear passengers also get a large-bottle holder and bin in each door, plus pockets on the rear of both front seat backrests and a fold-down centre armrest with two small-bottle/cup-holders.

The bench seat’s base cushion can be raised and stored vertically if more internal luggage space is required, but there’s no under-floor storage.

Here’s where a vehicle like this stands or falls. Because if something like a Tourneo can’t cope with lots of people and their luggage in a single bound, then there’s really not much point to it, is there? I mean you’re not going to buy it for its sporty looks or supercar dynamics, so unless it works brilliantly as family transport, it’s kind of dead in the water. Fortunately Ford seems to have got it right. Mostly, anyway.

That starts up front where the two front seats feel like they’re metres apart. In reality, this huge gap forms a walk-through function for getting access to anything or anyone misbehaving in the second or third row of chairs. But you can’t help wondering what if… What if Ford had ditched the stubby centre console and added a third front-row seat? Wouldn’t a nine-seater be better than eight?

But the seats themselves are comfy and the high-and-mighty driving position gives plenty of vision in every direction. With one exception. And that is when you’re pulling out of a side street on to a main road and need to see what’s coming from the left. Depending on the angle you’re on, the fat frame of the pop-out side window (in the sliding door) becomes a blind spot, especially for taller drivers.

There’s nothing irretrievably wrong with the way the controls are laid out, but they will take some acclimatisation. That goes for the menu system on the touchscreen as well as the column-mounted shifter wand which is about the same size and shape (and in the same place) as a conventional indicator stalk. Tip the lever accidentally and you’ll wind up in neutral, wondering what just happened. The manual-shift mode is also fiddly to use and paddle sifters would be vastly better. Most won’t bother anyway.

The front cabin is home to a shallow lidded bin in the centre console, a deeper bin below that and a couple of charge points. There are also cup-holders in great spots up high in the corner of the dashboard, a shelf across the top of the dashboard and no less than two gloveboxes (the top one is pretty shallow) thanks to moving the passenger’s airbag into the roof lining. Both front doors also feature bins and storage nooks but there’s a fair bit of hard plastic on show, surely a legacy of the Tourneo’s parcel-van DNA.

The Tourneo’s party trick is the way both the second and third rows of seats can be slid to almost any point on a pair of tracks in the floor. The move is simply accomplished via a lever at the front or a rip-cord in the back of the seats, and all three centre-row seats can be moved individually (the third row is split 60:40). The upshot is that you can have all three rows bunched together for a large luggage space, or the rear row pushed right back to form a rear row with huge legroom. Don’t need all eight seats? How about a second row with the two outside chairs in place and the centre one folded forward to expose a work-surface with built-in cupholders.

But it gets even better, because individual seats can be removed to suit the weirdest of loads and the second-row seats even swivel 180-degrees to form a loungeroom on wheels. The kids will be begging you to take them for a drive in this thing.

The seats fold forward, but they don’t tumble. They don’t need to really, and they don’t fold into a bed either. But if you fancy camping in the Tourneo, you can remove both rows of rear seats for a huge flat floor.

The second row is home to storage bins in each sliding door (yes, a door on each side) a pop-put window that opens only about 40mm, temperature controls, air vents and reading lights. The third row, meantime, is not only easily accessed provided the second row isn’t slid all the way back (at which point you wouldn’t be using the third row anyway) but the good news is that the rearmost seat itself is basically three bucket seats with the same comfort levels (high) as the second row. There are also reading lights and a pair of phone pockets and cup-holders in the last row, too. Only the way the track system works and the shape of the seat base means that foot-room is limited to an extent.

With all three rows in place, but pushed as far forward as they can go, there’s a long load area of up to 725mm. But you can also push the second and third rows all the way back and have a cargo area 2622mm long behind the front seats. Maybe the van DNA is a good thing after all.

With all eight seats in place, there’s a minimum of 673 litres of luggage space which can be expanded all the way to a monster 4683 litres with the second and third rows removed.

There’s also a 12-volt power socket and a lighting system in the back, too, although while the side doors are automatic, the tailgate is manual. And you’ll need plenty of real estate to open it, too. Even tall folk will hit the button to open the tailgate, start the strut-assisted opening and then take a step or two back to allow the huge tailgate to rise without clobbering them. An automatic tailgate where you hit the button and run away to a safe distance would be much nicer.

If ever the Average Aussie family has been in the grip of a cost-of-living crisis, it’s right now. With that in mind, we’ve chosen the entry level version of the Tourneo, the Active, for this review. At $65,990 before on-road costs, it’s not exactly cheap, but does come in a full $5000 less than the Titanium X version.

And it is pretty well equipped. That starts with 17-inch alloy wheels, 13-inch touchscreen and 12-inch driver information screen, Bluetooth, full connectivity including wireless Apple CarPlay and Android Auto, wireless charging, 10-speaker stereo, tri-zone climate control, automatic wipers, heated front windscreen, keyless entry and start, 10-way powered driver’s seat, heated and cooled front seats, and a pretty nice artificial leather covering for some of the touch-points.

In a continuation of an industry-wide trend that we wish would stop, only white is considered a standard, no-cost paint colour. Every other colour costs extra, but in 2025, should it?

If the budget will stretch the extra five grand, the Titanium X model adds body coloured bumpers, a 14-speaker stereo, a 360-degree camera system, ambient interior lighting, heated outboard seats in the second row, and extra areas of (better) artificial leather trim.

The Shark 6’s hybrid drivetrain with permanent all-wheel drive includes two electric motors, with the front motor producing up to 170kW/310Nm driving the front wheels. The rear motor produces up to 150kW/340Nm and drives the rears.

These motors are teamed with a 1.5-litre turbocharged four-cylinder petrol engine producing up to 135kW/260Nm, which serves dual roles as a generator to maintain charge in the 29.58kWh lithium-ion battery (in addition to regenerative braking) and to assist with driving the front wheels as required. It can also perform both roles simultaneously.

The combined output of electric motors/petrol engine is up to 321kW and 650Nm. There are also three selectable drive modes comprising Eco, Normal and Sport, plus different terrain settings to optimise performance in Mud/Sand/Snow/Mountain.

The plug-in battery can be charged using either the AC (7.0kW) or DC (55kW) ports. Cables for both were supplied with our test vehicle and stored in a carry bag behind the rear seat.

Because the platform is (mostly) borrowed from the Transit Custom, you get the same driveline. That starts with a 2.0-litre turbo diesel, good for 125kW of power and a useful 390Nm of torque. It drives through a conventional eight-speed automatic transmission and then to the front wheels as a means of keeping the load floor as flat and low as possible.

Ford claims a 2500kg towing capacity with a braked trailer, but on a wet road or damp boat ramp, that’s really going to test the limits of the front wheel’s grip which can be overcome even in the dry if you’re too hasty with the throttle.

The biggest engineering change in the move from Transit Custom to Tourneo has been the switch from leaf springs on the former to coil springs and an independent suspension on the latter. This is all in the name of ride quality and recognises the fact that the Transit will often be called on to cart heavier loads than eight humans.

BYD claims combined average fuel consumption for the petrol engine as low as 2.0L/100km with 25-100 per cent SoC (State of Charge) which spikes to 7.9L/100km when SoC drops below 25 per cent (see Driving).

BYD also claims an NEDC battery-only driving range of up to 100km (with 25-100 per cent SoC) and up to 800km when combined with the petrol engine in hybrid mode.

We covered 522km during our test which was a mix of city, suburban and regional roads plus some highway driving, of which about one fifth of that distance was hauling a near-maximum payload.

At the completion of our test, the Shark 6’s onboard computer claimed average petrol consumption of 6.6L/100km with 204km of range remaining, which suggests a real-world driving range of at least 700km is credible from its 60-litre petrol tank.

Ford quotes an official combined fuel consumption figure of 7.4 litres for the Tourneo. Over a few days of running in a pretty broad mix of urban and country work, we saw an average of 8.6 litres per 100km which is still pretty good for a vehicle of this size.

With the standard 70-litre fuel tank, that gives the Tourneo a theoretical combined range of around 900km between fills, but the real-world number says closer to 800km is more realistic.

Don’t forget, either, that running costs will be a little higher than some diesels, as the Tourneo requires AdBlue at regular intervals, in line with its Euro 6 emissions levels.

The seating is comfortable and supportive and the driving experience is enhanced by the head up display, large left footrest and thick-rimmed leather wheel.

It’s quiet to drive and the ride quality is outstanding, with refined and disciplined suspension tuning combined with responsive steering and braking. It all adds up to handling agility on winding mountain roads that belies the fact it’s a high-riding 2.7-tonne ute.

Rapid acceleration from standing starts (BYD claims 0-100km/h in just 5.7sec) is also effective in masking its bulk, as instant torque from the dual electric motors gets it rushing towards triple-digit speeds with unrelenting ease, regardless of gradient.

We did most of our test in the ‘Normal’ (default) drive mode, as it provides a happy medium between the heightened response of ‘Sport’ and the slightly subdued ‘Eco’ modes.

To test its GVM rating, we loaded 650kg into the load tub which with driver equalled a 750kg payload that was only about 40kg less than its legal limit. The independent rear suspension compressed about 60mm, but there was no bottoming-out detected as it competently hauled this load on our test route.

Although the ‘Energy Manager’ on the touchscreen allows drivers to pre-set a minimum SoC between 25-70 per cent, we didn’t enter any setting as we wanted to see how the hybrid system performed without these inputs.

Fact is, it did not allow the SoC to drop below 20 per cent, even during highway driving when there was minimal charging assistance available from regenerative braking.

As displayed live on the energy manager, the petrol engine maintained the battery charge needed to feed the electric motors while also providing intermittent drive to the front wheels as required.

At times the little 1.5-litre turbo engine sounded like it was working very hard doing this, but it did prove effective in performing these dual roles.

The hybrid system also produces minimal engine-braking (even with maximum regenerative braking) which is an important consideration if you regularly carry and/or tow heavy loads, particularly in hilly terrain.

With a traditional turbo-diesel and multi-speed transmission, a low gear can be manually selected to allow the engine on overrun to assist the brakes in restraining loads on steep descents. However, with its single-speed transmission and small petrol engine, the Shark 6 must rely on brakes alone.

If you haven’t driven a one-box van for a decade or more, you’re in for a treat. Just like the Transit Custom on which this car is based, the Tourneo represents a different experience to that of a conventional car or SUV, but one that is not without merit.

For a start, you sit very high which means a great view out across the traffic. And while the driving position is a little less laid-back than a modern car, once you get used to the almost square steering wheel, neither is it the dreaded sit-up-and-beg of older van designs.

The four-cylinder engine doesn’t make the Tourneo a fast vehicle, but it does give it lots of flexibility thanks to all that turbo-torque being available from just off idle. The eight-speed transmission helps, too, but the real surprise is just how quiet the Tourneo is when on a cruising setting. In fact, it’s almost uncanny how such a big, empty metal box could be so silent, but beyond a little tyre noise on coarse surfaces, the Ford pulls it off. As a result, it’s very relaxed and effortless feeling at freeway speeds.

The other surprise is how good the ride quality is. By swapping the cargo van’s leaf rear springs for coils, the Tourneo suddenly displays a very good match between the front and rear axles in terms of how they work to absorb bumps. You do still get some of the front-seat sensation that you’re sitting over the front axle, but it’s not terrible and the reality is that you simply sitting closer to the axle, not right over it.

For many drivers perhaps the over-riding impression will be of the vehicle’s external size. And, yes, it’s a long and wide piece of equipment, but at least the boxy shape means the corners are easy to place and the huge glass area and driver aids like parking sensors and blind-spot warnings help a lot in the daily cut and thrust.

Things are also improved by the fabulously small turning circle of 10.9m kerb-to-kerb (courtesy of the Transit’s role as an inner-city delivery van) that gives an agility the looks don’t suggest. But there’s a sense that the Tourneo is a little wider in the rear track than the front, as you’ll sometimes find the inside rear tyre finding the lips of roundabouts and suburban gutters.

Keeping the whole family safe is the name of the game here, so Ford has extended things like side-curtain airbags right through to the third row, thereby covering every outboard seating position. In fact, there are nine airbags all up, including a centre airbag between the front seat occupants.

Driver assistance programs include forward collision warning which incorporates the autonomous emergency braking (AEB) function, blind-spot monitoring and assistance, rear cross-traffic braking, active cruise-control, tyre pressure monitoring, lane-keeping assistance, front and rear parking sensors and traffic sign recognition.

The AEB works at any speed above 5km/h, and the pre-collision assist at speeds above 30km/h.

Both the second and third rows of seats feature a pair of ISOFIX child-restraint mounting points (for a total of four) while there are five top-tether restraint mounting points as well.

The Tourneo hasn’t been locally crash tested as per the safety-stars system, but the Transit Custom has been assessed overseas as part of a commercial van safety comparison which graded the vehicle at 96 per cent, the highest rating ever achieved by a van undertaking the test program in question.

The Shark 6 is covered by BYD's six-year/150,000km warranty and an eight-year/160,000km battery warranty.

Scheduled servicing is every 12 months/20,000km whichever occurs first. Capped-pricing for the first six scheduled services totals $2945 or an average of $490 per year.

Ford offers its standard five-year/unlimited kilometre warranty on the Tourneo. Five years is fair enough, but can’t match the seven years or even more that some of the competition offer. It‘s worth noting, however, that the warranty does match many of the makes and models that will be the Ford’s natural enemies.

Service intervals are 12 months or a very long 30,000km, but it’s unlikely many families will clock up 30,000km in a 12-month period, anyway. There’s no word on capped-price servicing yet, but the mechanically similar Transit Custom has a service plan that limits the cost of each of the first four services to around $500.

The biggest additional running cost for the Tourneo will be the AdBlue additive to control emissions. How frequently you need to top up will be determined by what type of driving you do.