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Pistons can melt for a number of reasons, but essentially it’s because the piston is getting too hot. It could be because of pre-ignition, a lack of cooling for the piston itself as it was for the Nissan Patrol turbo diesel when it was melting pistons, or it could be something else. That they are only changing the pistons isn’t necessarily an issue, it really depends on the pistons they use. If it were correct that they are having problems and are getting pistons from Germany I would hope that they have made a change to the piston design that would correct the problem. If they are simply replacing the pistons with ones that are the same as those that failed then you could reasonably expect to have them fail again. I would demand to know exactly what they are doing in the rebuild, so you know everything they do and you can make a proper assessment. It wouldn’t be a surprise to me if they installed a recalibration in the engine computer to alter the ignition settings.
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