What's the difference?
The Mercedes-Benz Sprinter has long been a formidable competitor in the Light Duty (3501-8000kg GVM) division of Australia’s highly competitive Heavy Commercial vehicle market.
The popular range offers a choice of panel van, cab-chassis and minibus body styles, four turbo-diesel engine variants (plus an all-electric drivetrain), three wheelbase lengths and for panel vans plus the choice of two roof heights.
An extensive overhaul of the Sprinter range in 2024 brought extra safety technologies, new comfort and convenience features and other benefits, which Mercedes-Benz claims can help drivers work more efficiently. We recently put one of the latest models to the test.
Ford has been teasing the plug-in version of its sales chart darling for some time.
Long enough, in fact, that between the Ford Ranger PHEV program being confirmed in late 2023 and its 2025 arrival, two other plug-in hybrid utes have hit the market.
While there’s some overlap between the aims and target market of the Ranger PHEV and its challengers from China, the BYD Shark 6 and the GWM Cannon Alpha PHEV, Ford claims the Ranger’s capability hasn’t been compromised for the sake of electrification.
Can a petrol engine and a big battery bring the same tough ute vibes as the rugged diesel variant that’s arguably become the segment benchmark?
There’s a lot riding on the Ranger PHEV and Ford Australia invited CarsGuide to the updated ute's local launch, including a variety of situations you might expect a dual-cab to be found in - on and off the asphalt.
Given the original Sprinter was released in 1995, it’s not surprising the current third-generation model feels like it’s benefitted greatly from decades of continuous refinement. Although the list price difference between our test vehicle and its closest Chinese rival is substantial, the 417 MWB Panel Van is hard to fault in terms of driver comfort, safety and all-round competence. It really is very good.
The Ford Ranger is a strong starting point for a plug-in hybrid upgrade. And there are valid pros accompanying the addition of a high-voltage battery. But those benefits aren’t primarily seen on the road.
In fact, given its higher price, the Ranger PHEV loses out when compared to its BYD and GWM rivals, which offer more features and a far higher EV range at lower prices.
The Ranger doesn’t compromise its ‘ute-ness’ as its rivals do in different ways. But its target audience is likely relatively small. One that's willing to fork out for a capable, comfortable ute that can power a campsite or run tools on the job.
If you want an EV that just looks like a ute, this isn’t it. But if you're after a dual cab that can do proper ute things, with a bonus when it comes to efficiency and convenience, you’ll need deep pockets.
Note: CarsGuide attended this event as a guest of the manufacturer, with accommodation and meals provided.
The 417 MWB Panel Van rides on a 3665mm wheelbase (the shortest of three Sprinter wheelbases) and is almost 6.0 metres long (5932mm), more than 2.0 metres wide (2020mm) and stands almost 2.4 metres tall (2378mm). Its 12.4 metres kerb-to-kerb turning circle is impressively tight for a vehicle of this length.
It rides on simple and rugged MacPherson strut front suspension, with a robust live axle/leaf-spring arrangement under the tail. Steering is via rack and pinion and it has disc brakes all around.
Look beyond the optional silver metallic paint on our example and there’s extensive use of unpainted dark grey plastic on all the external surfaces where hard-working vans are most prone to wear and tear, including the hubcaps, front/rear bumpers, grille, door-handles/mirror shells and along the sides.
Its work-focused exterior styling is nicely integrated, combined with an equally neat and functional interior design that offers a visually-pleasing combination of patterned fabric seat-facings and hard surfaces that blend different shades of grey with splashes of satin chrome and piano black.
We also like the feel and response of mechanical switches (rather than touchscreen prompts) for adjusting settings like cabin temperature, fan speed and media volume.
The Ford Ranger is still one of the best-looking utes available, with a strong brand identity and a lack of design features that lean into trends - perhaps aside from the ‘C-shaped’ DRL signature.
There are only a few hints that any given Ranger you might be looking at is a plug-in hybrid, with the vehicle’s panels and general design features looking primarily the same.
The most obvious change is fender badging that outs the Ranger as a ‘PHEV’, though its lettering isn’t too ‘shouty’.
But to those more familiar with the Ranger, or anyone able to have a proper look around a PHEV, there are a couple of other giveaways.
For example, the Ranger plug-in has a new set of wheel designs that range from the 17-inch alloys on the XLT to the Stormtrak-specific 18s featuring 'Chill Grey' inserts as trim accents.
The Stormtrak can also be had in Chill Grey, the colour being exclusive to that variant along with the aforementioned unique trim design.
There are also plug outlets in the ute’s tub for access to the Ranger’s battery power. Harder to spot if you’re looking at one of the higher-spec variants that feature a roller cover.
Inside, it’s a similar story with the PHEV’s interior being standard Ranger fare aside from the button that controls its EV modes.
With its 2215kg kerb weight and 4100kg GVM, our test vehicle has a sizeable 1885kg payload rating.
It’s also rated to tow up to 2000kg of braked trailer and with its 6100kg GCM (or how it can legally carry and tow at the same time), that means it can tow its maximum trailer weight while hauling its maximum payload to ensure optimum versatility.
The cargo bay, which offers a cave-like 9.0 cubic metres of load volume and internal lighting front and rear, has internal dimensions of 3316mm length (with bulkhead), 1732mm width and 1719mm height.
So, with 1350mm between the rear wheel-housings, it can comfortably fit two standard 1165mm-square Aussie pallets or up to four 1200 x 800mm Euro pallets, held in place by a choice of 10 floor-mounted load-anchorage points.
The cargo bay is accessed through a single kerbside sliding door with a wide 1260mm opening, or symmetrical rear barn-doors with large handles on each pillar to assist operator access.
The barn-doors also have internal storage bins and open to a full 180-degrees to assist forklift and loading dock access. Thoughtfully, their hinge design also holds the doors firmly open at 180 degrees, to minimise the chance of wind gusts slamming them shut with potential injury to the operator.
There’s also plenty of cabin storage starting with two tiers of bins in each door, with the highest being spacious enough to hold large bottles.
There's also a deep shelf on the passenger side lower dash, a large lidded compartment in the central dash-pad and overhead shelves with lockable storage on the passenger side. Plus, the dash offers a total of eight cup/small-bottle holders.
The base cushion of the two-passenger bench seat is also hinged at the front, which allows it to tilt forward and provide access to a large hidden storage area beneath.
A crew of three can travel in relative comfort (for a commercial van that is) thanks to a central seating position that provides a sturdy hoop-handle for support, sufficient knee clearance from the dash even for tall people, and a reasonably flat and spacious floor area.
The cabin also features the latest next-gen 'MBUX' multimedia system with 10.25-inch touchscreen, which for the first time offers wireless connectivity for Apple CarPlay and Android Auto.
There’s also digital radio and enhanced functionality including an optional navigation upgrade with seven years of map updates.
The Ford Ranger’s interior is impressive for a dual-cab ute when it comes to layout and functionality.
A large 12-inch touchscreen dominates the central space on the dash, but there are still physical controls for the climate settings and the screen has shortcuts to main functions thanks to Ford’s 'Sync' software.
A big 12.4-inch driver display is similarly handy, being clear in its layout and able to be customised to the extent you’d expect from a modern bit of kit.
As mentioned, in the XLT you miss out on a few goodies, but the phone charger found in other variants is placed out of the way, under the screen and behind the gear shift.
Cupholders are similarly out of the way of any buttons or controls, and the gear-shifter itself is mercifully a traditional one rather than a dial or buttons.
With everything in an ergonomically sensible place, it’s similarly comforting that the seats and the steering wheel can be adjusted to find a suitable position.
It’s still a dual-cab ute, so don’t anticipate ‘melt-into-the-seat’ levels of comfort, but the space on offer in the front and rear seats is enough for an adult to feel at ease on even a long trip.
Behind the cabin, there’s space for two euro pallets according to Ford, with a payload as high as 973kg for the XLT. The Stormtrak’s 808kg payload is the lowest of the bunch, with Sport (934kg) and Wildtrak (885kg) slotting in between.
There’s a spare tyre underneath the tub and the ability to tow a 3500kg braked trailer - all combining to make it the most functional workhorse on offer in the plug-in hybrid ute segment. The GWM Cannon Alpha PHEV can tow 3.5-tonne and the BYD Shark 6’s payload is okay, but neither can do it all.
That said, the Ranger falls short in the plug-in game, which we’ll get to shortly.
Our test vehicle is the 417CDI MWB (Medium Wheelbase) Panel Van with standard roof height, which comes equipped with a 2.0-litre, four-cylinder, turbo-diesel engine and nine-speed automatic transmission for a list price of $86,018.
Our example is fitted with a couple of factory options, including the 'Cargo Pack' ($2265) which comprises a two-passenger bench seat, solid cabin bulkhead with fixed window and side-entrance assist handle, wooden cargo bay load floor and floor-to-roof wall-trim using 5.0mm-thick wood panelling.
It also has optional 'High-Tech Silver' metallic paint ($2534) which combined with the Cargo Pack raises the total price to $90,817.
In addition to the latest model’s upgraded safety (see Safety) and comfort/convenience (see Design) features, our test vehicle comes standard with 16-inch steel wheels and 235/65 R16C tyres plus a full-size spare, keyless start, steering wheel paddles for manual shifting, multi-function leather steering wheel, three USB-C ports and two 12-volt sockets, side marker lights and heated exterior mirrors.
There’s also daytime running lights, a parking package with reversing camera and front/rear parking sensors, traffic sign assist, tyre pressure monitoring and lots more.
The Ford Ranger PHEV is not cheap. While rivals kick off in the $50,000-bracket, the entry-level Ranger PHEV XLT starts from $71,990, before on-road costs.
The range tops out at $86,990 for the PHEV Stormtrak, which is approaching Raptor territory.
For reference, the BYD Shark starts at $57,990, while the GWM Cannon Alpha PHEV kicks off from $59,990.
The standard features list for the Ranger PHEV is pretty slim when it comes to interior mod-cons. The base model even makes do with halogen headlights as opposed to more commonly standard LEDs.
With cloth seats, no phone charger pad, manual adjust seats and even a more rudimental cruise control system than the rest of the range, more than $70,000 is a big ask.
The Ranger Sport adds some quite useful features and is only $4000 more, at $75,990.
LED headlights and DRLs, a sports bar and 18-inch alloys to replace the XLT’s 17s are visual clues, while inside there’s leather-accented seats, heated for the front row and the driver’s is electrically adjustable. Plus a wireless phone charger ups the tech on offer.
The $79,990 PHEV Wildtrak adds matrix LED headlights with auto-levelling and auto high beam, some unique trim including a different grille and a sail plane, as well as a roller shutter over the ute’s tub.
For more comfy vibes inside there’s ambient lighting, Wildtrak-specific leather seats with electric adjustment for the driver and front passenger and a premium 10-speaker sound system.
It also adds surround view parking cameras and Ford’s trailer assist system.
Finally, the top-of-the-range Stormtrak slots in at a relatively steep $86,990.
It gains a unique grille design, and other exclusive styling cues including specific wheels. But it’s the rack and cargo systems and auxiliary switches that owners will likely find handy.
The (OM654) 2.0-litre, four-cylinder, turbo-diesel, which meets Euro 6 emissions standards using AdBlue, produces 125kW of power at 3800rpm with peak torque of 400Nm served between 1700-2400rpm. The nine-speed torque converter automatic offers the choice of sequential manual-shifting using the steering wheel-mounted paddles.
The Ranger PHEV remains an off-road-capable 4x4 ute, with all four wheels receiving power. But the drivetrain is not your standard Ranger gear.
Ford’s 2.3-litre turbo-petrol four-cylinder 'EcoBoost' engine does the heavy lifting, aided by an electric motor mounted between it and the transmission.
The engine isn’t unproven in the ute game. In fact, it’s found in some variants of the current-gen Ranger’s cousin, the Volkswagen Amarok.
In the Ranger PHEV, it makes 138kW and 411Nm which, paired with the 75kW electric motor, contributes to a total 207kW and 697Nm output, transferred to all four wheels via Ford’s 10-speed automatic transmission.
Of course, the ute’s 4WD system is able to be set to '2H', '4A', '4H' or '4L' and has a rear diff-lock to assist in traversing tricky terrain.
The dash display was claiming average combined consumption of 9.5L/100km when we stopped to refuel at the completion of our 281km test, of which about one third of that distance was hauling a heavy payload (see Driving).
Our own figure of 11.7 (based on actual fuel bowser and tripmeter figures) was higher but still reasonable economy for a vehicle in this GVM class in mostly urban use.
So, based on our own figures, you could expect a ‘real world’ driving range of around 800km from its 93-litre tank, which has been enlarged from 71 litres as part of the latest upgrades.
Ford claims the Ranger PHEV sips 2.9L/100km according to NEDC testing, but like many plug-in hybrids that would be difficult to achieve without constantly stopping to charge.
It’s also only able to charge the 11.8kWh lithium-ion battery at a 3.5kW rate under AC power and it takes around four hours to do so. There’s no DC fast charging.
It’s got a 70-litre fuel tank, and requires minimum 91 RON petrol.
During the launch drive, the highest figure reasonable driving produced in terms of a fuel consumption on the trip computer was 9.6L/100km during battery charging.
So, while theoretical range is around 2400km, that closer to real-world number reduces the distance between fills to a still useful 730km.
Ford didn’t offer an expected general consumption figure for ‘low-power’ driving - i.e. while the battery isn’t being actively charged but also isn’t carrying enough juice to fully propel the ute.
Large handles on the doors and overhead shelves assist climbing aboard and there’s enough adjustment in the well-bolstered seat and leather-rimmed steering wheel to find a comfortable position.
Driver views from all angles are excellent thanks to well-designed mirrors along with cameras supported by active aids like blind-spot monitoring etc.
The cabin, with its high roof relative to seat height, has a spacious and airy feel and all controls are reasonably intuitive and easy to reach.
Unladen ride quality is surprisingly supple for a vehicle with a 6.0-tonne-plus GCM rating, combined with excellent steering feel that strikes a fine balance between minimal turning effort at low speeds (for loading etc) and firm handling response at higher speeds.
The drivetrain is also energetic, pulling strongly and cleanly from 1000rpm even though its maximum torque is tapped higher in the 1700-2400rpm zone. The automatic transmission has admirable refinement, with near-seamless shifting between its nine ratios.
The Sprinter is also impressively quiet at speeds up to 80km/h. Tyre and wind noise (the latter mainly around the large door mirrors) naturally increase at highway speeds, but remain far from intrusive. And with the engine requiring less than 2000rpm to maintain 110km/h, it’s well-suited to highway work.
To test its load-carrying ability, we forklifted 1.3 tonnes into the cargo bay which with driver equalled a payload of 1.4 tonnes. That's still almost half a tonne less than its limit.
Not surprisingly, it handled this load with ease, as handling and braking were largely unaffected and the ride quality became smoother thanks to such a big increase in sprung weight. Even so, the rear springs only compressed about 30mm.
It easily conquered our 13 per cent gradient, 2.0km-long set climb at 60km/h with this load onboard, as the auto downshifted to fourth gear to tap maximum torque when hauling this load to the summit.
Engine-braking on the way down, in a manually-selected second gear, wasn’t as robust but not unexpected given a 2.0-litre engine trying to restrain 1.4 tonnes of payload on a steep descent. Even so, the quartet of disc brakes efficiently kept speeds in check.
Overall, it was an impressive performance. However, we did note that the speed sign recognition function was not working for the duration of our test. And some welcome enhancements would be a driver’s left footrest and a fold-down inboard armrest for the driver’s seat, as fitted to its smaller Vito sibling.
During a presentation and Q&A to media before the launch drive program, the Ford Australia team was keen to spruik how handy the PHEV’s battery would be for things like powering worksite equipment or for use during camping trips.
Alternately, focus on how the battery might come into play while on the road was modest. And behind the wheel it became clear why.
On-paper, the 49km electric driving range seems handy, but the NEDC testing which produced that figure is known for being optimistic.
On top of that, the launch program's highway driving wasn’t prime EV territory. In fact, we were encouraged to keep the cars in ‘charge’ mode to leave enough electric power in reserve to experience the Ranger PHEV’s off-road capabilities.
As mentioned, fuel consumption doesn’t exactly skyrocket even while the engine is charging the battery, but to make the most of the Ranger’s EV range you’d want to have a relatively short commute.
In terms of its on-road manners, the Ranger’s status as a benchmark for the category means even with the extra weight of the battery, the PHEV performs well.
Its 75kW EV output means driving under the electric motor’s power alone is reserved for low speed, but it does well to boost the torque provided by the engine. While it’s no sports car, it doesn’t feel sluggish.
The Ranger’s suspension does well to balance relative softness when it comes to bumps and rough surfaces without feeling like it doesn’t have the ute's weight under control.
If you want the best on-road driving experience from a Ranger, a V6-powered variant will provide the balance of comfort and power you seek.
Off-road, the PHEV’s capability is likely more than enough for most weekend warriors.
The electrified ute’s ability to use battery and engine to carefully cover terrain that would likely intimidate any off-road beginner is impressive. But we'll wait until we can get the Ranger PHEV onto home turf for a proper off-highway test before making a definitive judgement.
ANCAP ratings do not apply to Heavy Commercial vehicles. Even so, in addition to the Sprinter’s existing long menu of passive and active safety features, the latest range adds significant enhancements as standard equipment including thorax-protecting airbags for driver and passenger, lane-keeping assist, traffic sign assist, rain-sensing wipers, tyre pressure monitoring and a parking package with reversing camera and front/rear sensors.
Also new is ‘Moving Off Information Assist’ which utilises a camera mounted in the grille plus six ultrasonic sensors to monitor an area 3.7 metres in front of the steered direction of the vehicle and 0.5 metres to the side.
This automatically activates at start-up and remains active up to 10km/h. So, if a road user is detected in the monitored area, the driver is alerted by audible and visual signals.
The latest range also introduces ‘Sideguard Assist’ which provides extended detection in the blind-spot on the passenger side. It activates when the vehicle is stationary and at low speeds, providing an extra set of eyes during parking, low-speed manoeuvring and traffic congestion.
The Ranger PHEV comes with the same safety kit as its diesel counterpart, depending on variant, aside from the addition of an acoustic alert for pedestrians when in EV mode.
Adaptive cruise, blind-spot monitoring and rear cross-traffic alert, pre-collision assist and lane-keeping plus tyre pressure monitoring are all standard.
There are a couple of features that only come with higher grades. For example, the PHEV XLT is the only variant to miss out on lane-centring (more specific than lane-keeping) and traffic sign recognition.
The Wildtrak and Stormtrak are the only variants to feature a surround-view camera set-up and Ford’s trailer reverse assist.
The Ranger PHEV also has nine airbags as standard, which is plenty for even a passenger vehicle, including front, side, knee and full-length curtain airbags, plus a far-side (front centre) driver airbag.
There are also outboard ISOFIX points in the second row with top tethers for child restraints.
In terms of on-road behaviour, the Ranger’s safety systems work away in the background rather than intervening in everyday driving.
Even during off-roading, the Ranger’s active safety didn’t overstep in providing alerts to the driver about obstacles or, importantly, intervening during moments that required careful, considered input.
Warranty is five years/250,000km whichever occurs first and includes a roadside assist support package.
Scheduled servicing is every 12 months/40,000km. Pay-as-you-go capped-pricing for the first five scheduled services totals $5905, or a pricey average of $1181 per year. Service plans are also available.
Ford’s five-year, unlimited kilometre warranty applies to the Ranger PHEV, but like all electrified Fords there’s an eight-year or 160,000km warranty on the high-voltage battery.
Ford also has set pricing for the first five years of servicing at a reasonable $399 per service, with the recommended interval set at 12 months or 15,000km.